by Sean K | Jul 20, 2017 | Call Making, Game Call Construction
What is a Custom Game Call? I was at a waterfowl festival in a booth selling my calls and this question came up. Another custom call maker in the next booth over, answering a customer’s question, put it into words that totally hit the mark with me. A custom game call is more than a piece of wood or plastic that makes animal sounds. It is a little piece of the maker. A part of the craftsman that designed the call, turned the call and tuned the call. A little part of the craftsman that put his heart and soul into that call.
Every call that a custom call maker makes by hand is an original. The materials for each call is selected with care. The call may be the same type of material or the same species of wood as other calls but each call is an original, it’s own grain, color or pattern. The craft of making calls has been around for years and the techniques have been passed from maker to maker. I always learn new things from other call makers. Most I’ve been around love to share tips with other call makers but we all still maintain our own style. There is more than one way to skin a cat!!!
I hand craft or modify all the tone boards for all my calls. I try to get each call to sound exactly same as the last one, but there are always little difference in the sound of a call. It is in the nature of handcrafting calls or anything else handmade. Different woods have different densities therefore different tones or ringing coming out of that call. Not every call will fit every person. Five people can blow the same call and you get five different ways the call sounds. I love having customers try my calls and give me they’re feedback. The comments help me make better calls.
With me, as well as any other custom call maker, the knowledge and techniques acquired go into every call they make. If you buy a custom game call you are not only buying a handmade call but also a little piece of that craftsman.
by Sean K | Jun 20, 2015 | Bite Reed Elk Calls, Duck Calls, Game Call Construction
Black Palm is one of the woods that need to be stabilized.
What is stabilizing wood. It is a process to help wood reduce seasonal movement and it’s reaction to changing humidity. Sometimes the wood movement in certain woods would actually spider crack the Cyano-acrylate (Superglue) finish I applied before I started stabilizing. The stabilizing also gives wood a higher density which helps with the turning of the wood and the tone of the calls. Wood stabilizing is also used in knife making and pen turning.
Game call blanks in the oven to remove the remaining moisture in the wood.
To begin the stabilizing process, the wood blanks need to be dry, very dry. The wood blanks have been cut, pre-bored and acclimating in the shop for a while. The call blanks are put in the oven for 24 hours at 200 degrees to remove the remaining moisture. After they are out of the oven they are either put in the vacuum chamber or put into a zip lock bag so moisture doesn’t equalize back into the wood..
Vacuum chamber with Black Palm call blanks submerged in resin.
The vacuum chamber is a sealed acrylic box that I hook a vacuum pump to. The whole idea is to remove all the air from the wood call blanks as much as possible. The blanks are stacked in the vacuum chamber, weighted down and then a heat activated resin (Cactus Juice) is poured over the blanks so they are submerged. The vacuum pump is turned on and the air begins to be sucked out of the chamber. The resin has a very thin viscosity (almost like water). The vacuum sucks the air out of wood creating bubbles that rise to the top, out of the resin and then sucked out by the vacuum pump. After about 1 1/2 – 2 hours, most all of the all the air is out of the wood. The vacuum is released and the resin submerged wood takes in the resin where the air was before. I usually soak the wood in the resin for at least double the time that it took to get the air of the wood. Sometimes I’ll soak the blanks over night with especially low density wood. When the wood no longer floats, that indicates good resin saturation into the wood.
Call blanks wrapped in aluminum foil and ready for the oven to set the resin.
Foil wrapped blanks in the toaster oven at 200 degrees to set the resin.
Since the resin is heat activated I need to bake the blanks again to set the resin within the blank. The call blanks can’t directly touch each other or they will permanently stick together when the resin hardens. I let the excess resin drip from the blank before rolling it in aluminum foil. I can put multiple blanks into one piece foil by simply rolling them up without touching another blank. I put the foiled blanks back into the oven at 200 degrees for about 2-3 hours to activate the resin. After the blanks are baked and cooled, I simply peel the foil of the the resin infused blanks and run drill bit to clean resin out of the drilled holes.
Unwrapping the foil off of the blanks.
All the blanks complete and ready to turn.
I can feel the difference in the weight of the call blanks after stabilization. The stabilized call blank now have the density of other wood I don’t have to stabilize. The palm woods are very stringy and tear out severely when turning before stabilizing. After, they turn really smooth and the waste comes off as dust instead of chunks and strings. I have never had a stabilized call spider crack the finish. A totally worthwhile step in building quality calls with beautiful but lower density woods.
If you are interested in wood stabilizing in your own shop, contact Curtis at http://www.turntex.com/. He can get you setup and answer all your questions.
by Sean K | Apr 11, 2015 | Duck Calls, New Colors
I’ve been building calls with some of the new colors of acrylic I have. These calls are single reed, that sound really low and raspy with a nice ring to them. Here are a few of the calls that are up for sale in the shop with more combinations in the shop. Click on the photo below to see all the All Acrylic Mallard Calls
Acrylic Duck Calls (Clockwise from Top Left) – Orange Tuscan Sun w/ Black, Black & Berry Camo w/ White, Fire & Ice w/ Black, Orange Pearl w/ Black Pearl, Seaweed Bay w/ Ivory.
If you want a different color combination than what is in the shop let me know and I will be happy to custom build on for you. I can also build them with a double reed insert if you want too.
